Text and photo : Pahn.
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- I started by making a centraliser
in wood (broom handle) diameter 20 for
50 and diameter 14,8 for 22 cms.
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- Take the plastic centre console off, and disconnect the cigarette lighter.
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- Take the knobs off the gear levers and remove the boots.
- Take the gear lever off, using a screw-driver to extract the white collar.
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- Disconnect the battery
- Take off the air filter assembly.
- Undo the bolts on the exhaust downpipe.
- Take off the supports on the intake pipe.
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- Pull the starter towards the alternator.
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- Take out the front propshaft.
- Disconnect the rear propshaft from the transfer box, and secure it to one side.
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- Disconnect the transfer box connections.
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- Disconnect the wire from the gearbox.
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- Take out the split pin from the clutch slave cylinder and its fixing bolts.
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- Put a jubilee clip round the rubber doughnut (between the gear-box and the transfer box).
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- Take off the anti-roll bar.
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- Take the protection off from under the catalytic converter, put the jack under the gearbox and take the crossbar off.
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- Take the three bolts out of the doughnut from the gearbox side.
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- Re-fit the gearbox cross-bar and put the jack under the transfer box.
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- Undo the chassis mountings and let the transfer box down.
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- Put the jack under the gearbox and take off the cross-bar.
- Take out the two top bolts (the one on the starter side is a bit difficult to get to).
- Take out the two lower bolts.
- Take out the two bolts from the front axle protection.
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- Pull on the gearbox, let the jack down gently and disengage the gearbox.
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- Take off the clutch machanism.
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Put the new one in (use the centraliser for the new clutch disk).
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- Take
off the clutch release bearing assembly from the back of the box and
fit the new one, and there you have it - the clutch is replaced, all
that remains is to reassemble in the reverse of disassembly.
- Put the gearbox back and put a strap at the back through the tunnel opening (putting a bar across to pull on the strap).
- Put back the four bolts on the bell-housing, put the transfer box back, and put the nuts on the silentblocs.
- Put the jack under the gearbox
- Put the bolts back on the doughnut.
- Put the gearbox cross-bar back and also the starter, the anti-roll bar, the propshafts and the exhaust.
- Reconnect all the wires, and above all... make sure you haven't forgotten anything.
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Thanks to hoverfrog
for this translation. |